8.1 Introduction 8.2 The First Fuel Cell Powered Vehicles United States: The first vehicle to be powered by a fuel cell was an Allis-Chalmers tractor in 1959.
The 15kw alkali fuel cell used compressed hydrogen and oxygen as the reactants and potassium hydroxides as the electrolyte.
In 1962 Allis-Chalmers produced a golf-cart powered by a 4kW alkaline fuel cell.
8.3 The First Automotive Fuel Cell Vehicle In 1966 General Motors in the USA produced a fuel cell powered vehicle called the “Electrovan”.
The Union Carbide 5kw fuel cell used super-cooled liquid hydrogen and liquid oxygen.
The van had a top speed of up to 70 mph (112 kph) and a maximum range of 120 miles (192 km).
The vehicle was only used on company property.
8.4 The First Car Powered by a Fuel Cell
One of the first cars to be powered by a fuel cell was produced in the USA by Dr Karl Kordesch in 1970.
An alkaline fuel cell was fitted to a modified British built Austin A40 car. It had a maximum range of 180 miles (288 km).
8.5 Fuel Cell Vehicles: 1970-1993
- Very few fuel cell powered vehicles were produced between 1970 and the mid 1990s. Information required.
8.6 Fuel Cell Vehicles: 1994 to 2006 Summary Between 1994 and 2006 over 70 different fuel cell powered vehicles were produced by 19 vehicle manufacturers in 9 countries; China, France, Finland, Germany, Italy, Japan, South Korea, Switzerland and the United States.
Almost all of the fuel cells used were the proton exchange membrane (PEM) type.
Just over half of all vehicles were powered by a fuel cell only. 40% were powered by both a fuel cell and battery. Just under 10% used a fuel cell and a super/ultra capacitor.
8.7 Types of Fuel Used Other fuels include: Low sulphur/clean gasoline, hydride-sodium borohydride (catalyized chemical), hydrogen stored in metal hydride and liquid hydrogen.
Compressed hydrogen has been used at the following pounds per square inch (psi) pressure: 3600, 4300, 5000 and 10000.
8.8 Range Achieved - Based on the fuel cell powered vehicles listed below in Section 8.9, the vehicles that achieved the greatest range between charging were:
- Ford Explorer: 350 miles (560 km).
- Toyota RAV 4: 312 miles (500 km).
- Daimler-Chrysler NECAR 5.2: 300 miles (480 km).
- Daimler-Chrysler Natrium: 300 miles (480 km).
- GM Zafira: 300 miles (480 km).
- GM Sequel: 300 miles (480 km).
8.9 Manufacturers of Fuel Cell Cars 8.9.1. Audi
8.9.2. Daihatsu
Daihatsu produced its first fuel cell vehicle; the methanol fuelled Move EV-3C, in 1999.
In 2001 it produced the Move FCV-Kll, a 30kW PEM fuel cell/battery hybrid. The vehicle used compressed hydrogen at 3,600 psi.
It had maximum range of 75 miles (120 km) and a top speed of 66 mph (105 kph).
8.9.3. Daimler-Chrysler
In 1994 the company produced “NECAR 1”, a van powered by a 30kW PEM type fuel cell.
Compressed hydrogen at 3600 psi was used and the vehicle, which had a top speed of 56 mph (90 kph), had a maximum range of 81 miles (130 km).
Between 1994 and 2005 the company produced about 13 different fuel cell powered vehicles, including 4 that used methanol (NECAR 3 in 1997, Jeep Commander 2 and NECAR 5 in 2000, and NECAR 5.2 in 2001).
NECAR 5.2 and the 2001 Natrium (mini van) model were fuel cell/battery hybrids and both had a maximum range of 300 miles (482 km).
The Natrium utilised an on-board hydrogen processor. Hydrogen being produced by reacting sodium borohydride fuel with borox.
In 2005 the company produced the F600 Hygenius, a hydrogen fuelled, research car.
The car used a 60 kW PEM fuel cell, with a lithium-ion battery to store any surplus energy. Power being provided from either the fuel cell or battery as required.
During parking the battery powered the car’s electric motor, whilst during acceleration the fuel cell and the battery both provided power.
During braking the electric motor also acted as a generator to charge the battery.
The car had a maximum range of about 250 miles (400 km) and a top speed of 105 mph (168 kph).
8.9.4. Esoro
Esoro, in Switzerland, produced a 6.4kW fuel cell/battery hybrid car called the Hycar in 2001 that used compressed hydrogen.
It had a top speed of 75 mph (120 kph) and a maximum range of 225 miles (360 km).
8.9.5. Fiat
In 2001 Fiat produced the Seicento Elettra 7kW PEM fuel cell/battery hybrid. It used compressed hydrogen and had a maximum range of about 100 miles (160 km).
The fuel cell/battery hybrid Seicento Hydrogen was produced in 2003. Additional information required.
The company produced the fuel cell “Panda Hydrogen” vehicle in 2006.
The vehicle’s “Andromeda ll” 40kW fuel cell stack used compressed hydrogen at over 5,100 psi. It had a maximum range of over 125 miles (200 km).
8.9.6. Ford
The P2000 HFC sedan produced in 1999 was the Ford Company’s first fuel cell powered vehicle.
It was fuelled by compressed hydrogen, had a maximum range of 100 miles (160 km) and achieved the equivalent to 67 miles per gallon.
Note: 1 kg of hydrogen is equivalent to about 1 US gallon of petrol.
An 85kW PEM fuel cell powered Focus FCV was produced in 2000. It was fuelled by compressed hydrogen at 3,600 psi.
In 2002 the company produced the Advanced FCV. This vehicle was a fuel cell/battery hybrid and was fuelled by compressed hydrogen at 5,000 psi.
It achieved the equivalent of about 50 miles per gallon.
The Explorer produced in 2006 was a fuel/battery hybrid that used compressed hydrogen at 10,000 psi. It had a maximum range of 350 miles (560 km).
In 2007 Ford introduced the Airstream concept vehicle (HySeries Edge), a fuel cell plug-in hybrid.
The electric motor being powered by lithium-ion batteries that are re-charged by the vehicle’s HySeries Drive fuel cell.
8.9.7. General Motors
In 1997 General Motors introduced the Sentra, a mini van that was powered by a 50 kW PEM fuel cell. Further information required.
The following year, in 1998, the company produced the Zafira mini van. It was also powered by a 50kW PEM fuel cell and used methanol.
It had a top speed of 75 mph (120 kph), a maximum range of 300 miles (480 km) and fuel consumption equivalent to 80 miles per gallon.
Two vehicles were introduced in 2000, the fuel cell/battery hybrid Precept FCEV concept car and the HydroGen 1.
HydroGen 1 was an 80kW PEM fuel cell/battery hybrid that was fuelled by 16 gallons of liquid hydrogen. It had a maximum range of 250 miles (400 km).
HydroGen 3 was produced in 2001 and was powered solely by a 94kW fuel cell and used liquid hydrogen. It had a maximum range similar to that of the HydroGen 1.
The company also produced a 25kW PEM fuel cell/battery hybrid Chevy S-10 pickup truck in 2001.
It used low sulphur/clean gasoline (CHF) and achieved 40 mpg.
Vehicles introduced in 2002 included the Hy-Wire, Proof of Concept, car. This fuel cell powered vehicle used 4.4 lbs (2 kg) of compressed hydrogen at 5,000 psi.
The Advanced HydroGen 3 vehicle was also introduced in 2002. The 94kW fuel cell was powered by compressed hydrogen at 10,000 psi.
The Sequel, a 73kW PEM fuel cell/battery hybrid was introduced in 2005. The car, which had a maximum range of 300 miles (480 km), was fuelled by compressed hydrogen at 10,000 psi.
In 2006 the company introduced the Equinox, a 93kW PEM fuel cell/battery hybrid.
- 8.9.8. Honda
- In 1999 Honda produced a 60kW PEM fuel cell/battery hybrid car called the FCX-V1. It was fuelled by hydrogen stored in metal hydride.
- In 1999 they also produced the FCX-V2, which was a 60kW PEM fuel cell vehicle that used methanol.
- The fuel cell/ultra capacitor FXC-V3 model was produced in 2000. The car used compressed hydrogen at 3,600 psi and had a maximum range of 108 miles (173 km).
- The fuel cell/ultra capacitor FXC-V4 model produced in 2001 used compressed hydrogen at 5,000 psi. It had a maximum range of 185 miles (296 km).
- The FXC-V3 and V4 models both achieved the equivalent of about 50 miles per gallon.
- In 2003 Honda introduced the Kiwami fuel cell concept vehicle.
- The FCX 100kW PEM fuel cell concept vehicle was produced in 2006. It included a lithium-ion battery.
- The new fuel stack used by Honda in the 2006 FCX model was about 180kg lighter and 40% smaller in volume than previous fuel cells.
- The fuel cell also featured vertical flow design, which allowed gravity to assist in the discharge of the water produced.
- The 2006 FCX had a maximum range of 357 miles (570 km).
- 8.9.9. Hydrocell
- In about 2002 Hydrocell in Finland produced a prototype car called Fantasia that was powered by an alkaline gel fuel cell and a lead acid battery.
- 8.9.10. Hyundai
- In 2000 Hyundai produced the ambient-pressure 75kW PEM fuel cell Santa Fe SUV. It used compressed hydrogen and had a maximum range of 100 miles (160 km).
- The Santa Fe SUV version produced in 2001 also used an ambient-pressure 75kW PEM fuel cell but had a maximum range of 250 miles (400 km).
- The 80kW PEM fuel cell Tucson model produced in 2004 used compressed hydrogen and had a m aximum range of 188 miles (300 km).
- 8.9.11. Kai
- In 2004 Kai produced the 80kW PEM fuel cell Sportage vehicle. It used compressed hydrogen and had a maximum range of 188 miles (300 km).
- 8.9.12 Mazda
- Mazda produced the Demio, a compact passenger car in 1997. It was powered by a 20kW PEM fuel cell/ultra capacitor and used hydrogen stored in metal hydride.
- The Demio had a top speed of about 57 mph (90 kph) and a maximum range of 106 miles (170 km).
- In 2001 the company produced the Premacy FC-EV that was powered by an 85kW PEM fuel cell. The vehicle used methanol.
- 8.9.13. Mitsubishi
- Mitsubishi produced the 40kW PEM fuel cell/battery hybrid SpaceLiner concept vehicle in 2001. The vehicle used methanol.
- The 68kW PEM fuel cell/battery hybrid Grandis FCV mini van was produced in 2003. The vehicle used compressed hydrogen and had a maximum range of about 94 miles (150 km).
- 8.9.14. Nissan
- In 1999 Nissan produced the methanol fuelled R’nessa SUV. This 10kW PEM fuel/battery hybrid vehicle had a top speed of 44 mph (70 kph).
- The 85kW PEM fuel cell/battery Xterra SUV produced in 2000 was fuelled by compressed hydrogen. . At what pressure?
- The 75kW PEM fuel cell/battery hybrid X-Trail SUV produced in 2002 was fuelled by compressed hydrogen at 5,000 psi.
- In 2003 Nissan introduced the fuel cell/battery hybrid Effis commuter concept vehicle. Information required.
- 8.9.15. PSA Peugeot/Citroen
- A 30kW/PEM fuel cell/battery hybrid called the Peugeot Hydro-Gen was produced in 2001.
- It used compressed hydrogen, had a top speed of 60 mph (96 kph) and a maximum range of 187 miles (300 km).
- The company also produced the 55 kW PEM “Taxi PAC” in 2001. The fuel cell/battery hybrid vehicle was fuelled with 80 litres of compressed hydrogen at 4,300 psi.
- 8.9.16. Renault
- Renault introduced the EU Fever project in 1997. A Laguna wagon was powered by a 30kW PEM fuel cell/battery hybrid that used liquid hydrogen.
- The vehicle had a maximum range of 250 miles (400 km) and a top speed of 75 mph (120 kph).
- 8.9.17. Shanghai Automotive Industry/GM
- In 2001 the Pan Asia Automotive Technology Centre, a joint venture of Shanghai Automotive Industry Corporation and General Motors, introduced the Phoenix FCV.
- The Phoenix was an eight-passenger fuel cell/battery hybrid mini van. The 25kW PEM fuel cell was fuelled by compressed hydrogen and had a maximum range of 125 miles (200 km).
- 8.9.18. Suzuki
- In 2001 Suzuki introduced the Covie fuel cell concept car.
- Two years later, in 2003, the company unveiled a fuel cell vehicle called the Mobile Terrace. Further information on both vehicles required.
- 8.9.19. Think Nordic
- The methanol fuelled Th!nk FC5 car was introduced in 2000. It contained an 85kW fuel cell.
- The methanol fuel was passed through a ‘reformer” which extracted pure hydrogen. This, along with compressed air, was then passed to the PEM fuel cell stack.
- The fuel cell stack comprised of several hundred individual fuel cells, each one producing about one volt.
- 8.9.20. Toyota
- In 1992 Toyota started to develop fuel cell vehicles.
- In 1996 and 1997 the company produced two versions of their fuel cell/battery hybrid RAV 4 FCEV (SUV).
- The 1996 model was fuelled by hydrogen stored in metal hydride and had a maximum range of 155 miles (248 km).
- The 1997 model was fuelled by methanol and had a maximum range of 312 miles (500 km).
- In 2001 Toyota produced three vehicles (FCHV-3, 4 & 5), all 90 kW PEM fuel cell/battery hybrids.
- All three used different fuel. FCHV-3 used Hydrogen stored in metal hydride and FCHV-4 used compressed hydrogen at 3,600 psi.
- FCHV-5’s fuel cell produced electricity from hydrogen derived from Clean Hydrogen Fuel (CHF), using Toyota’s CHF reformer.
- Note: CHF can be obtained from natural gas, coal or crude oil.
- In 2002 the company produced a fuel cell/battery hybrid (FCHV), fuelled by compressed hydrogen at 5,000 psi. It had a maximum range of 180 miles (288 km).
- The FINE-S concept fuel cell sports car was introduced in 2003 and the FINE-T concept fuel cell hybrid car was introduced in 2005.
- 8.9.21. Volkswagen
- Volkswagen produced a 15kW PEM fuel cell/battery hybrid in 1999. The project was called “EU Capri”. The vehicle used methanol.
- The HyMotion vehicle was produced in 2000. The 75kW PEM fuel cell used liquid nitrogen. The car had a maximum range of 220 miles (350 km).
- In 2002 the company produced the 40kW PEM HyPower car. The fuel/super capacitor hybrid used compressed hydrogen and had a maximum range of 94 miles (150 km).
- The 80kW PEM fuel cell/battery hybrid Touran HyMotion car was introduced in 2007.
- 8.9.22. Others
- BMW (2000) and PSA Peugeot Citroen (2002) produced vehicles that contained a fuel cell/battery APU (Auxiliary Power Unit).
- The APU in the BMW vehicle used gasoline/liquid nitrogen. The PSA Peugeot Citroen vehicle used catalyzed chemical hydride - sodium borohydride.
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